EPOXY FLOOR

EPOXY FLOOR
A step guide on how to apply epoxy floor paint.

 The below guide is a summary of the steps required to coat a floor with epoxy floor paints. This guide applies to a simple roller applied two-coat floor. Such floors are suitable for light and medium wear and tear, perfect for garages and storage rooms.

Step 1. Prepare the surface. Preparation of the substrate is necessary in order to ensure adhesion between the epoxy product and the substrate. Suitable methods are sanding or diamond-grinding. Any surfaces that have been contaminated with oils may also require chemical cleaning.
Prepare the surface with a suitable floor grinder.
Step 2. Sweeping and cleaning of the floor. Use an industrial vacuum that picks up even small dust particles. The floor must be cleaned of all dusts and residues before starting to prime. Otherwise you will have various particles trapped within the coat and adhesion will be significantly weakened. The less micro-dust on the surface the less primer you will need.
Vacuuming dust from epoxy floor.
Step 3. Prime the floor with a suitable epoxy primer. Always prime the floor, don’t believe claims that priming is not necessary. Priming will give your floor a longer life and better adhesion to the substrate. Priming will seal the substrate thus eliminating the risks of bubbles and gasses. Priming helps reduce the amount of product that will be required in the later stages. Ensure that the areas are ventilated properly. It is common to coat two layers of primer in order to properly seal the floor. Use a proper electrical mixer to mix the A and B component of the primer.
Priming the surface with epoxy primer
Step 4. Fill all cracks, holes etc with epoxy grout. (This step can also take place before priming if you prefer) For thin cracks it may be necessary to slice them with a diamond cutter before filling in order to improve the anchoring of the grout.
Filling cracks with epoxy grout
Step 5. Application of the first coat of epoxy paint. Empty all the contents of the hardener in the component A. Use an electrical mixer and mix at least for two minutes. Don’t skimp on the mixing! This step is very important. Poor mixing will lead to a tacky floor.
Proper mixing of the two epoxy paint components is very important
Step 6. Apply the product with a roller. Use a good quality roller, as poor quality rollers may start to shed. You should be able to re-coat after 24 hours. The next day you may notice various problems that have appeared such as cracks, holes etc. Make sure that these are sealed-filled before starting the next coat. You may also need to sand some uneven surfaces that appeared after the first coat. If necessary wait an extra dry for the grout to dry before re-coating.
1st coat of epoxy floor coating
Step 7 Apply the final coat. Before placing the final coat make sure all holes and cracks have been filled, and that all dust has been collected. Otherwise you will get an ugly texture on the final surface. Remember most epoxy products have a pot life of approximately 40 minutes (or less) so only mix one bucket at a time and get to work immediately.
The final result is a beautiful coated surface


Epoxy Floor Uses

Epoxy coatings are durable coatings that can be used for a variety of purposes from strong adhesives to durable paint and coatings for floors and metals. Epoxy coatings are created through the generation of a chemical reaction using an epoxide resin and a polymine hardener. When these two chemicals are combined, a process called “curing” results. This process can take anywhere from several minutes to several hours and turns the liquid epoxy coating in to an extremely strong and durable solid.

Because of its ability to create a strong, durable, and chemically resistant substance, epoxy and epoxy coating compounds can be used for a variety of purposes. You can find epoxy coatings used throughout industrial manufacturing plants, in composite materials such as carbon fiber and fiberglass, and in a variety of electrical, automotive, and marine applications. Epoxy materials and epoxy coating compounds can also be used as durable adhesives in a variety of applications.

Epoxy Coating Compounds and Paints
One of the most popular epoxy coating uses is the use of epoxy compounds as coatings or paints. Epoxy coatings are popular because they provide a quick drying, tough, and protective coating for metals and other materials. Unlike traditional heat-cured powder coatings, epoxy coatings are quick and easy to apply making them idea for a number of applications. Some of the main epoxy coating uses include:

  • White Goods Coating Applications: An epoxy coating is often used as the powder coating on washers, driers, and other “white goods” because it is durable and easy to apply.
  • Automotive and Marine Applications: An epoxy coating will act as a primer to prevent corrosion and ensure the adhesion of paints on automobiles and boats.
  • Steel Corrosion Resistant Coatings: Fusion Bonded Epoxy Powder Coatings are used for corrosion protection in steel pipes and fittings used in the oil and gas industry, water transmission pipelines, and concrete reinforcing rebar.
  • Metal Can and Container Coating: Metal cans and containers are often treated with an epoxy coating to prevent rusting especially when used to package acidic foods such as tomatoes.
  • Flooring Applications: Epoxy coatings can be used as epoxy floor paint in industrial or commercial applications.
NOTE:IN THE PROCESS OF EPOXY ANYTHINGS HAPPEN WRONG EPOXY GET AIR                LIKE LAMINATE. FOR LAMINATE WE HAVE SOLUTION BUT IN EPOXY THERE IS            NO SOLUTION. 























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